Vertical Lime Kiln

energy saving vertical lime kiln

What is a vertical lime kiln? Vertical lime kiln, also called shaft lime kiln, is a type of shaft kiln specially designed for lime calcining. Compared with rotary lime kiln, it has low construction cost, but there are many shortcomings, such as low utilization coefficient (<50%), high energy consumption ( >160kg of coal is consumed per ton of lime to produce), serious environmental pollution, high labor intensity, unstable calcination quality, etc.

AGICO Cement, as an experienced cement equipment supplier, is professional in manufacturing rotary kilns and vertical shaft kilns. TTHN vertical lime kiln is a new type of calcining kiln developed by AGICO that merges high efficiency, high yield, and high automation into a single. It overcomes the disadvantages of traditional shaft kilns, deeply favored by customers for significant energy saving, environmental protection, high automation, high finished product quality, low construction costs, and short construction periods.

Effective Volume (m3)100-500
Capacity (t/d)80-400
Heat Consumption (KJ/Kg·lime)910X4.1868
Coal Consumption (Kg/t·lime)<130
Utilization Coefficient (t/d·m3)≥0.85
Activity Degree (ml)≥300
CaO Content Of Quicklime (%)≥90
Over-burning Rate Of Quicklime (%)<5-7
Limestone Consumption (t/t·dust)1.8
CO2 Concentration In Flue Gas (%) 42
Soot Emission Index (mg/Nm3)<10

Vertical Lime Kiln Specification

vertical lime kiln project agico
AGICO Vertical Lime Kiln Projects

AGICO TTHN Vertical Lime Kiln Technics Characteristic

Limestone Chemical CompositionCoke (Anthracite) Chemical Composition
CaO content≥53.5%Ash content≤14%
R2O3≤2%Fixed carbon≥85%
Particle size40~80mmCalorific value≥6500×4.186KJ/Kg
Upper limit≤90mmParticle size20-40mm
Lower limit≥30mmUpper limit≤50mm

TTHN Shaft Lime Kiln Equipped Devices

To ensure the quality of lime calcining and realize fully automatic production, the necessary special equipment and main equipment applied in the vertical lime kiln system are as follows:

DevicesUsageParameter
9-19 series high pressure blower kiln combustion air and secondary airSpecifications and technical parameters are determined according to the size of the kiln.
gas recirculating fanflue gas circulation air, adjust the kiln condition
air compressorworking cylinder of the electronic scale, distributing device, two-stage sealing valve
bag filterflue gas dust removal
centrifugal wind fanauxiliary equipment of dust collector
continuous bucket elevatorfinished lime product loading
suspended vibrating screenraw material screening, impurities and dust removing
suspended vibrating feederraw material and fuel feeding
desulfurizing towerflue gas desulfurization and denitrification
electronic weighing system

Electronic Weighing System

double trough distributor

Double-trough Distributor (TTSC-600)

two stage sealing valve

Two-stage Sealing Valve

air hood

Air Hood (TTFM)

tower type dispenser

Tower-type Dispenser (TTCH-200)

disc dispenser

Disc Dispenser (TTYP)

rotary burden distributor

Rotary Burden Distributor (TTBL-450)

Why Choose AGICO Vertical Lime Kiln

agico shaft lime kiln onsite