Cement separator, also called cement mill separator, is the necessary equipment in the powder classifying system of cement, chemical, mineral, and other industries. It can respectively collect the qualified fine powder and coarse powder from the airflow after they are ground by the grinding equipment to a certain extent. The utilization of cement separator prevents the fine powder from sticking to the grinding media and produces the buffering effect, so as to adjust the size composition of finished products and improve the grinding efficiency.
As a kind of cement equipment, cement separator is mainly used in the coal mill grinding system, raw mill grinding system, and cement mill grinding system of the cement production line. In order to improve the efficiency of these systems and reduce the energy consumption of products, current cement plants generally adopt the closed-circuit grinding system. As an important part, the performance and quality of cement separator will directly affect the grinding system.
Types Of Cement Separator
There are many types of cement separators, different types suitable for different materials. Besides, different models should also be selected according to the customer’s requirements for material fineness.
Cyclone air separator is one kind of cement separators. AGICO Cement, as a professional cement equipment supplier in China, offers different models of quality cyclone air separators for any type and size of cement plants, such as JD series cyclone air separator. It is the latest powder separator developed by our company’s technicians with the plane eddy theory. Its powder selection efficiency can reach 80-85%. Besides, we also provide other types of cement separators, such as TZX series cement separator, TS series cement separator, and MX series cement separator.
Cyclone Air Separator Working Principle
The circulating air of the cement cyclone separator is generated by the air blower. During the powder classifying process, the air is sent by the air blower from the center of the separator in a tangential direction and then spirals up to the classifying chamber. After being ground in the mill, materials are fed through the top feeding port of cyclone air separator and falls onto a rotating spreading plate. Due to the action of inertial centrifugal force, the material is evenly scattered around the spreading plate and meets with the updraft. The finer particles rise to the position of blades with the airflow, among which some of the larger particles sink along the inner cone and enter the coarse powder duct. The smaller particles enter the cyclone with the updraft after passing through the blades and then collected by the centrifugal force. After being separated by the cyclone, the airflow comes out from the air duct and enters the air blower again, thus forming a closed circulation air.
Applications Of AGICO Cement Separator
The cement separator produced by AGICO Cement can be applied in many industries, such as the cement industry, chemical industry, mineral industry, plastic industry, etc.
AGICO Cement Separator Specification
| Specifications | JD500-S | JD800-S | JD1000-S | JD1500-S | JD2000-S | JD2500-S | |
| Grinding Mill Specifications | Φ2.2 | Φ2.6 | Φ3.0 | Φ3.2 | Φ3.5 | Φ3.8 | |
| Spindle Speed | 190-300 | 150-260 | 130-260 | 120-240 | 120-240 | 120-210 | |
| Production Capacity | 27-51 | 41-78 | 54-88 | 78-135 | 108-154 | 130-185 | |
| Fineness (80μm Residue On Sieve) | 8%-10% | ||||||
| Reducer | Model | B2SV4-5-B | B2SV5-5.6-B | B2SV5-5.6-B | B2SV6-6.3-B | B2SV6-6.3-B | B2SV7-7.1-B |
| Speed Ratio | 5 | 5.6 | 5.6 | 6.3 | 6.3 | 7.1 | |
| Motor | Model | Y200L-4 | Y225S-4 | Y250M-4 | Y280S-4 | Y315S-4 | Y315M1-4 |
| Power (kw) | 30 | 37 | 55 | 75 | 110 | 132 | |
| Circulation Fan | Model | C6-48No12.5C | 4-72No16B | 4-72No16B | 4-72No20B | 4-72No20B | G4-73No25D |
| Rotating Speed (rpm) | 1120 | 900 | 950 | 680 | 710 | 580 | |
| Air Pressure （Pa） | 3038 | 2741 | 2788 | 2771 | 2609 | 3236 | |
| Air Volume m3/h | 66388 | 111929 | 136004 | 165164 | 210210 | 232000 | |
| Motor Model | Y280S-4 | Y315S-4 | Y315M-4 | Y315M1-4 | Y315M3-4 | Y450-54-10 | |
| Motor Power (kw) | 75 | 110 | 132 | 185 | 220 | 280 | |
| Grease Punm Specifications | GYZ-8 | GYZ-8 | GYZ-8 | GYZ-8 | GYZ-8 | GYZ-8 | |
| Details | Specification | TS-I(250) | TS-II(350) | TS-III(500) | TS-IV(750) | TS-V(1000) | TS-VI(1250) | TS-VII (1500) | TS-VIII(1750) | TS-IX |
| Spindle | Motor Model | YCTL225-4B | YCTL250-4A | YCTL250-4B | YCTL280-4A | Y200L-4 | Y225M-4 | Y225M-4 | Y250M-4 | Y280S-4 |
| Power | 15 | 18.5 | 22 | 30 | 30 | 37 | 45 | 55 | 75 | |
| Rotating Speed | 150-400 | 150-350 | 150-320 | 140-320 | 130-280 | 130-260 | 120-240 | 110-200 | 110-180 | |
| Fan | Fan Model | 9-26No10C | 9-26No12.5C | 9-26No12.5C | SCF-12No14C | SCF-12No14B | SCF-12No16B | SCF-12No16B | SCF-12No18C | SCF-12No18B |
| Rotating Speed | 1000 | 1080 | 1130 | 1100 | 1200 | 1050 | 1200 | 1050 | 1200 | |
| Full Pressure | 5920 | 4921 | 4869 | 5764 | 5384 | 5582 | 5862 | 6272 | 5865 | |
| Air Volume | 21465 | 30533 | 41021 | 46796 | 61280 | 76040 | 96631 | 120740 | 154910 | |
| Motor Model | Y225M-4 | Y250M-4 | Y280S-4 | Y280M-4 | Y315M1-4 | Y315M2-4 | Y315M2-4 | Y355L1-4 | Y355M-4 | |
| Power | 45 | 55 | 75 | 90 | 132 | 160 | 200 | 250 | 315 | |
| Capacity | Product Fineness | 0-3 | 0-3 | 0-3 | 0-3 | 0-3 | 0-3 | 0-3 | 0-3 | 0-3 |
| Handling Air Volume | 16000 | 22000 | 30000 | 45000 | 60000 | 75000 | 95000 | 120000 | 150000 | |
| Maximum Throughput | 50 | 90 | 120 | 150 | 210 | 260 | 330 | 400 | 500 | |
| Dimensions | Height (mm) | 5160 | 5450 | 5750 | 6200 | 6700 | 7000 | 7870 | 8320 | 8530 |
| Max Outside Diameter | Φ3600 | Φ4100 | Φ4500 | Φ5000 | Φ5600 | Φ6200 | Φ6500 | Φ7000 | Φ7300 | |
| Weight | 7.2t | 9.3t | 10.5t | 12.8t | 19t | 24t | 28t | 33t | 38t |
| Specification | TZX-400 | TZX-500 | TZX-600 | TZX-700 | TZX-800 | TZX-900 | TZX-1000 | |
| Capacity(t/h) | Cement | 12—16 | 18—22 | 20—26 | 28—35 | 45—54 | 64—76 | 85—105 |
| Raw Material | 16—20 | 21—28 | 30—35 | 35—46 | 55—65 | 80—90 | 110—130 | |
| Product Fineness | Cement | 2—6 | ||||||
| Raw Material | 8—10 | |||||||
| Spindle Rotating Speed(r/min) | 190—380 | 190—380 | 150—350 | 130—320 | 130—320 | 130—320 | 110—280 | |
| Spindle Motor | Model | YCTL180—4A | YCTL200-4B | YCTL225-4A | YCTL225-4B | YCTL280—4A | YCTL315-4A | YCTL335-4A |
| Rotating Speed (r/min) | 125—1250 | 125—1250 | 125—1250 | 132—1320 | 132—1320 | 132—1320 | 132—1320 | |
| Power (Kw) | 4 | 7.5 | 11 | 15 | 22 | 37 | 55 | |
| Circulation Fan | Air Volume (m3/h) | 21373 | 32427 | 39437 | 67650 | 75200 | 91200 | 168000 |
| Air Pressure (Pa) | 2367 | 2302 | 2302 | 2355 | 2325 | 2479 | 2700 | |
| Motor | Y180-2 | Y200L—2 | Y225M — 4A | Y250M — 4A | Y280S-4 | Y300L—6 | Y300K-6 | |
| Power (Kw) | 15—18.5 | 22—30 | 37 | 55 | 75 | 110 | 132 | |
| Model | Capacity(t/h)(80μm Residue On Sieve 5%) | Air Volume (m3/h) | Grease Punm | Motor | |
| Model | Power(kw) | ||||
| MX350A | 10-14 | 21000-24000 | SGZ-8 | Y160L-4 | 15 |
| MX500A | 14-24 | 24000-36000 | SGZ-8 | Y180M-4 | 18.5 |
| MX700A | 24-30 | 36000-48000 | SGZ-8 | Y180L-8 | 22 |
| MX850A | 30-42 | 48000-55000 | SGZ-8 | Y200L-8 | 30 |
| MX1000 | 42-45 | 55000-70000 | SGZ-8 | Y225L-8 | 45 |
| MX1500 | 50-55 | 86000-90000 | SGZ-8 | Y280S-4 | 75 |
| MX1800 | 55-60 | 10000-116000 | SGZ-8 | Y280M-4 | 90 |
Why Choose AGICO Cement Separator?
AGICO is a professional cement equipment manufacturer. Cement separator is one of our hot sales products. Compared with the traditional cement separator, the separator produced by AGICO has the following outstanding advantages:
- Low capital cost.
- Long service life. The wearing parts of our cement separator, such as spreading plate, blade, and so on, are made of wear-resistant materials or processed by wear-resistant treatment, their wear rate is very low.
- Ultra-sharp separation and high target fineness degrees.
- Low energy consumption, large handling capacity, and flexible combination structure: our powder classifiers can be combined with Raymond mill, cement ball mill, cement roller press, and other cement grinding equipment to separate the fine powder.
- Our cement separators can be directly connected with dryer, conveyor, cement automatic packaging machine, etc., which simplify the production processes and steps.
- AGICO cement separators can ultrafine separate materials that cannot be classified on ordinary equipment, especially suitable for processing materials that strictly limit the maximum particle and require narrow particle size distribution, such as heavy calcium, kaolin, talc, barite powder, paint, mica, graphite, auxin, aluminum hydroxide and so on.
- We adopt the principle of mechanical vibration reduction to fundamentally solve the vibration problem of the powder separator that has been puzzling the users for a long time.
Particle Fineness Adjustment Method
- Change the updraft velocity of the classifying chamber
Increase the velocity of updraft in the classifying chamber will reduce the particle fineness. Otherwise, the particle fineness will increase.
- Change the number of blades
Increase the number of blades, the fineness of the particle will also increase.
- Change the spindle rotating speed
Change the spindle rotating speed is changing the rotating speed of the blade and spreading plate. As the speed increases, the airflow side pressure is generated by the blades and the centrifugal force of the spreading plate increases. The particle size will become smaller.
