Modular & Mobile
Cement Grinding Plant
- Maximum Capacity: 450000 t/y
- Application: all type cement
Are you still looking for clinker grinding EPC solutions for fast payback and high profits?
Do you want to build a mini cement grinding plant with a maximum capacity up to 450000 tons per year?
Are you still troubled by how to rapidly enter and develop the local small or medium growing market?
AGICO patented MMG (Modular & Mobile) cement grinding plant is a good choice for all your needs!
Based on customer needs and years of experience in cement equipment manufacturing, AGICO Cement develops a low-cost and high efficient EPC solution for cement grinding unit – modular & mobile (MMG) cement grinding plant.
- Compared to the traditional grinding station available on the market, the MMG cement grinding plant is more suitable for the small and medium-sized cement market.
- It can be applied to produce all kinds of cement and is also available for other materials such as limestone, gypsum, coal, etc.
- It follows streamlined concepts, focusing on the core needs of the plant operation, which greatly decrease the equipment cost and construction cost and achieve rapid establishment and market entry.
- It makes fast installation and dismantling a reality. This gives investors the flexibility to adapt to changing markets in the short term.
| Rated Capacity | 50tph | |||||||
| Land Area | 70 x180m | |||||||
| Climatic Conditions | Temperature: -10~40℃; Humidity: highest 85%, average 60%; Wind Velocity: average max. 6m/s, instant. Max. 50m/s; Basic Seismic Acceleration: 0.4g, Sea Level ≤1100m. | |||||||
| Tech. Parameters | CEM Ⅰ* | CEM Ⅱ/B-L* | CEM Ⅱ/B-P | GGBFS | ||||
| Finess (cm2/g) | 3500 | 4500 | 4000 | 5000 | 4500 | 5000 | 4000 | 4500 |
| Mill Power Consumption (kwh/t) | 35.5 | 49 | 31 | 42 | 37 | 45 | 56 | 66 |
| Output (t/h) | 50 | 36 | 60 | 45 | 50 | 40 | 30 | 24 |
| Max. Feeding Size | 30 mm | |||||||
| Max. Annual Output (tpa) | 375000 | 270000 | 450000 | 337500 | 375000 | 300000 | 225000 | 180000 |
| Mill Main Motor (kw) | 1900 | |||||||
| System Total Installation (kw) | about 2200~2500 | |||||||
| Water Consumption | about 1.5 m3/h | |||||||
| *CEM I: 95%Clinker+5% Gypsum EN197-1； *CEM II/B-L: 65~79%(Clinker + Gypsum)+21~35% Limestone EN197-1 | ||||||||
Why Choose Modular Cement Grinding Plant?
Less Time
- Short Delivery Period
- Fast Payback Within 1-2 Years
- Rapid Installation & Dismantle
- 95% Mechanical & Electrical Preassembly
Less Space
- Simple Civil Works
- Modular Compact Design
- Less Redundant Accessory Equipment
Less Cost
- Energy-saving
- Ex-factory Price
- Nearly No Maintenance
- Less Manpower Requirement
Advanced Technology
- Adjustable Productivity
- Environmental Friendly
- Production In Closed Circuit
- Horizontal Ball Mill Or Vertical Roller Mill
Grinding Plant Structure & Working Process
AGICO modular cement grinding plant is composed of several modules, and they can be customized according to customers’ specific needs.
Module 1: Dosing & Conveying System
Clinker, additives, and gypsum are fed by forklift trucks to respective storage silos. Under the silos, needle gates are installed at the discharge end together with dosing devices, which will ensure a properly proportioned material mixing. After that, the mixed material is transported by means of a conveyor belt to the grinding mill.
| Equipment | Needle Gate | Belt Weigh Feeder | Dosing Device | Storage Silo | Belt Conveyor |
Module 2: Grinding Mill, Separator & Filter
The mixed material is fed into the ball mill (or vertical roller mill) for a finely ground. After grinding, a screw conveyor and a bucket elevator carry the ground material to the separator. The fine particles come out of the separator through the rotor and then get into the bag filter along with the airflow. The coarse particles rejected by the rotor blades are returned to the ball mill.
| Equipment | Cement Mill | Cement Separator | Screw Conveyor | Bag Filter | Bucket Elevator |
Module 3: Storage & Bulking
After being collected by the filter, ground materials are transported to the elevator through an inclined chute, where the quality can be checked by a sampler at any time. Then they are delivered into a storage silo as finished cement products. Part of the cement in the silo is transported to a bulk loader for bulk sales. The rest part is conveyed to the electro-vibration screens of the packing unit.
| Equipment | Cement Silo | Bucket Elevator | Air Slide | Bulk Loading Device |
Module 4: Packing
The cement is extracted from cement silos by screw conveyors and fed into packers by bucket elevators, air slides, and conveyors. After packing, the bagged cement enters the bag cleaner to clean the surface attached cement powder and then enters the electronic weighing scale. The bagged cement that meets the requirements will enter the cement loading machine, if not, will fall into the waste bin through the bag dropping machine and re-enters the packaging system.
| Equipment | Vibrating Screen | Storage Silo | Bucket Elevator | Packing Machine | Bag Check Weigher | Bag Reject System |
Module 5: Tonnage Packing
The cement enters storage silos and then is fed into tonnage packers. Tonnage packing is a technique between bulk and common bag packing. The bags can be recycled and reused in order to reduce the cost.
| Equipment | Vibrating Screen | Storage Silo | Tonnage Packer |
Module 6: Fly Ash Storage
The function of this module is to store the fly ash. The discharging quantity is controlled by a rotor scale.
| Equipment | Storage Silo | Air Slide | Rotor Scale |
Module 7: Industrial Circulating Water Pumping Station
The water system is for the new production line, which includes only the circulating cooling water system.
| Equipment | Water Tank | Water Pump | Cooling Tower |
Module 8: Compressed Air Station
This system supplies compressed air for the new cement mill. Air filters are supplied as well for purifying process.
| Equipment | Variable Frequency Screw Air Compressor | Freeze Dryer |
Module 9: Electrical & Automation System
A modular electrical room will be included in AGICO’s supply. All panels and the auxiliary equipment will be preassembled to decrease the construction period. Different function zones will be separated by proper materials. The center control system will be integrated into a 30 feet container separately.
| Equipment | MV Cabinet PT | Mill Capacitor Cabinets | LV VSD Cabinet | MCC Cabinet | ACC Cabinet | UPS |
Gas Emissions & Noise Emissions
The grinding plant conforms to the most stringent regulations between local and the following:
- Dust emissions of cement grinding: 20 mg/Nm3 dry
- Dust emissions of bagging and loading: 20 mg/Nm3 dry
- Noise at the limit of sanitary zone:
- 1. ≤ 65 dB (A) i.e. 0,5km from plant fence
- 2. ≤ 85 dB (A) at 1 m from any single equipment except for: Ball mill, Vertical Mill, Roller press, Process fans with the motor above 100KW < 95dBA at one meter, MV motors < 95dBA at one meter, Clinker, limestone and clay crushers, Roots blower or compressor motor above 45KW <100dBA at 1m.
Cement Grinding Unit Cost
The modular cement grinding plants manufactured by AGICO enjoy ex-factory prices. In addition, customers will benefit from our strong purchasing ability, standardized, modular and professional solutions to realize long-term cost-saving, high quality and high payback production.
Why Choose AGICO Cement
Full Range Service
We offer attentive full-range services covering from one-to-one consulting service to after-sales service, which will create the best user experience for customers.
Comprehensive Budget
AGICO will customize the solution according to the needs of customers and provide a detailed cost list covering the whole scope of the project.
Professional Technical Support
Whether it is engineering construction, equipment installation, or later operation, we will arrange professional technicians to provide technical support throughout the whole process.
