Gypsum Board Manufacturing Plant
Capacity: 2-60 million m2/y
Fuel options: coal/gas/diesel
Raw material: gypsum powder, special paper, modified starch, foaming agent, and white latex.
What is a gypsum board? Gypsum board is also known as plasterboard, drywall, and wallboard. It is a new type of building material that has the characteristics of lightweight, high strength, thin thickness, convenient processing, sound insulation, heat preservation, and fire prevention. Currently, the gypsum board has been widely used in various buildings such as residences, office buildings, malls, stores, hotels, industrial plants, etc. It has a good development prospect, which is a good investment choice.
AGICO gypsum board production line can produce the following gypsum board types by modifying additives:
Common paper surface gypsum board (code name P);
Fireproof paper surface gypsum board (code name H);
Waterproof paper surface gypsum board (code name S);
Waterproof & Fireproof paper surface e gypsum board (code name SH);
|Raw Materials||Dosage Per Square Meter|
|Electricity||0.26 kWh/ m²|
|Remarks: the gypsum board is calculated based on the thickness of 9.5mm.|
Raw Material Consumption Of 1 ㎡ Gypsum Board
Gypsum Board Manufacturing Process
The gypsum board manufacturing process can be divided into 5 steps: raw material preparation & spraying, forming, drying, cutting & sealing, stacking & packing.
STEP 1: Raw Material Preparing & Spraying
Gypsum powder, water, and additives are fed into the mixer through the automatic metering system and conveying system to form gypsum slurry. The gypsum slurry is sprayed on the surface of the continuously moving bottom paper through nozzles. With constant movement and vibration, the gypsum slurry on the bottom paper gradually spreads evenly.
STEP 2: Forming
The bottom paper covered with gypsum slurry enters the forming machine with the moving conveyor belt, squeezed and sealed together with the top paper. After a series of high-strength extrusion and molding, the pulpous wet gypsum board is finally formed.
STEP 3: Drying
Wet gypsum board enters the dryer with the help of a transverse conveyor and the plate-turning machine. Hot air at different temperatures in the dryer evaporates the moisture from the gypsum board. As the water evaporates, the gypsum and paper stick together firmly.
STEP 4: Cutting & Sealing
After drying, the fully dried gypsum board is cut into a certain size and sealed on the edge to satisfy the customer’s requirement.
STEP 5: Stacking & Packing
Finally, the processed gypsum boards are stacked and packed by stackers and packers. Then they can be transported to the warehouse by forklift.
Gypsum Board Making Machine
Gypsum Pulp Preparing System
Bucket elevator, rigid impeller feeder, screw conveyor, belt scale, material silo, pulse dust collector, mixing tank, pump, hydraulic pulper, mixer, etc.
Gypsum Board Forming System
Paper receiving machine, forming machine, automatic correction system, wet board cutter, roller conveyor, solidification belt conveyor, board turnover machine, etc.
Gypsum Board Drying System
Distributor, fast forward unit, fast out unit, dryer, deslagging machine, coal machine, transverse conveyor, belt conveyor, circulating system, etc.
Gypsum Board Stacking System
Transverse conveyor, belt conveyor, cutting machine, edge sealing integrated machine, belt throwing machine, stacker, packer, dust collector, etc.
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Gypsum Board Plant Cases
Gypsum Board Production Line In Uzbekistan
Capacity: 40 million m2/y
Fuel: natural gas
Gypsum Board Production Line In Beicang
Capacity: 30 million m2/y
Fuel: natural gas
Gypsum Board Production Line In Tajikistan
Capacity: 20 million m2/y
Gypsum Board Production Line In Tanzania
Capacity: 15 million m2/y
Gypsum Board Manufacturing Plant Cost
The gypsum board manufacturing plants provided by AGICO CEMENT enjoy ex-factory prices. In addition, customers will benefit from our strong purchasing ability and standardized and professional solutions to realize long-term cost-saving, high-quality, and high-payback production.
Services We Offer
As a professional gypsum board manufacturing plant supplier, AGICO provides customers with a full range of one-stop services.
Services we offer after signing the contract:
Supply production line equipment layout drawings;
Supply production line configuration and layout drawings;
Regular update on equipment manufacturing progress;
In-factory trial assembly of the production line equipment;
Packing & shipping;
Dispatch engineers to guide the equipment installation and commissioning;
Services we offer after the production line is built and put into production:
1-year warranty (free);
24-hour one-to-one online consulting (free);
Online engineer technical services to the factory once a year (free);
Lifetime maintenance and equipment repair (charged after 1-year warranty);
Lifetime after-sales service and full-range supply of spare parts/accessories (paid);
Engineer on-site technical services (paid);
Engineers are stationed in the factory to guide production (paid);