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Home » Indirect Fired Rotary Kiln

Indirect Fired Rotary Kiln

Fully Automatic

Environmentally Friendly

Large Output

indirect rotary kiln agico

Capacity: 15-3000kg/h

Weight: 4-82 tons

Fuel: gas, coal, oil, electricity, etc.

Dimension: 6.1-18 x 1.6-3.8 x 1.4-3.9m

Feature: fully automatic, continuous working 48 weeks per year.

Application: kaolin, magnesium hydroxide, magnesium chloride, zinc ore, agricultural waste, industrial waste, etc.

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What is an indirect fired rotary kiln? The indirect fired rotary kiln is a new type of environmentally friendly rotary kiln developed based on the original single-drum rotary kiln, combined with the actual needs of customers. It is equipped with a combustion chamber on its outer side, typically using coal, gas, oil, and electricity as energy sources. The heat generated by combustion is transferred to the materials through the cylinder, and then the materials undergo drying, decomposition, and calcination at high temperatures before being discharged from the discharge valve. The waste gas generated during the calcination process is either treated and discharged or reused. The indirect fired rotary kiln is particularly suitable for calcining materials that require indirect and continuous heating, such as non-metallic minerals, mineral coatings, sludge, industrial waste, chemical products, agricultural waste, and so on.

Indirect fired rotary kilns are widely used in industries such as petrochemical engineering, inorganic chemicals, metallurgy, etc. AGICO’s external fired rotary kiln is a type of industrial rotary kiln developed by our company after many years of research and development, reaching an international advanced level. It can use natural gas, coal gas, liquefied petroleum gas, electricity, coal, and other raw materials as fuel, with complete combustion, high thermal efficiency, and a controllable combustion process. Additionally, our kiln has a compact structure, adjustable inclination angle, and modular design heating elements, allowing for precise control through temperature frequency adjustment.

AGICO manufactures external fired rotary kilns with different configurations and capacities. We offer customized solutions tailored to various raw materials, fuels, and production requirements.

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Application

The indirect rotary kiln can carry out operations such as combustion, calcination, incineration, decomposition, and drying for materials including non-metallic minerals, metallic minerals, chemical products, and agricultural products. Materials that can be processed include kaolin, magnesite carbonate, magnesium hydroxide, magnesium chloride, molecular sieves, catalysts, copper sulfate, barite, nickel oxide, titanium dioxide, zinc ore, sewage sludge, agricultural waste, industrial waste, etc.

Catalysts & Molecular Sieves Calcination

The indirect rotary kiln used for calcining catalysts and molecular sieves effectively ensures product purity without contamination. Multiple temperature zones can be set to achieve reactions such as dehydration and crystal cell contraction efficiently.

Sludge Pyrolysis & Hazardous Waste Incineration

The indirect rotary kiln can subject sludge to high-temperature heating, undergoing processes such as pyrolysis, dehydration, thermal condensation, gasification, and carbonization under the effects of distillation and thermal decomposition. This conversion process turns moisture into condensate water, organic volatile components into combustible gas, and carbon elements into biochar. The condensate water, combustible gas, and biochar can all be recycled and reused. Toxic waste can be incinerated in a sealed kiln to fully recover toxic gases for centralized treatment.

indirect rotary kiln application

External Fired Rotary Kiln Structure

The external fired rotary kiln is mainly composed of six parts: combustion system, control system, heating chamber cylinder, kiln body, driving device, and feeding and discharging system. All components are installed on an integral frame made of steel structure.

Combustion system: it mainly consists of burners, proportional control valves, solenoid valves, electric actuators, atomizing combustion aid devices, ignition devices, and so on.

Cylinder: the cylinder body is equipped with gears along its length, supported at both ends by support rollers. It is mainly driven to rotate by a variable frequency motor through the gears. The material of the cylinder body can be selected according to the process requirements.

Kiln body: it is mainly constructed with lightweight insulation materials and adopts a labyrinth seal composed of refractory materials and a kiln body fire-blocking ring.

Driving device: it can be either chain-driven or gear-driven. The gearbox has two shafts and can be equipped with a manual device for emergencies to prevent damage to the kiln body by manually moving it.

Feeding & discharging system: it mainly consists of a feeding hopper, feeding screw, mixing device, and feeding cover.

indirect rotary kiln structure
Indirect Rotary Kiln Structure

External Fired Rotary Kiln Working Principle

The material enters the rotary kiln cylinder uniformly through the feeding hopper at the kiln head via the feeding machine. The driving device rotates the cylinder, which has a certain inclination angle, causing the material to move forward along the axis with the rotation of the cylinder. There are lifting plates on the inner wall of the cylinder to flip the material continuously, ensuring even heating and thorough calcination. A combustion chamber is located outside the cylinder, and the heat generated by combustion is continuously transferred to the material through the cylinder. Under high-temperature conditions, the material undergoes drying, decomposition, and calcination processes, and then is discharged through the discharge valve.

AGICO External Fired Rotary Kiln Specification

ModelRated Operating TemperatureKiln Pipe SizeRated Heating PowerInstallation AngleCapacityPowerDimensionsWeight
RQ201100℃φ0.2×4.5m80000kcal/h0.5~5.0°~15kg/h380VAC~6.1×1.6×1.4m~4T
50HZ
RQ351100℃φ0.35×9m110000kcal/h0.5~4.0°~120kg/h380VAC~11×1.8×1.9m~8T
50HZ
RQ401100℃φ0.4×9m180000kcal/h0.5~4.0°~150kg/h380VAC~11×1.8×1.9m~10T
50HZ
RQ501100℃φ0.5×9m300000kcal/h0.5~4.0°~250kg/h380VAC~11×1.8×2.0m~12T
50HZ
RQ621100℃φ0.62×10.5m450000kcal/h0.5~3.0°~300kg/h380VAC~12.5×2.2×2.1m~15T
50HZ
RQ701100℃φ0.7×10.5m480000kcal/h0.5~3.0°~360kg/h380VAC~12.5×2.3×2.2m~18T
50HZ
RQ801100℃φ0.8×10.5m600000kcal/h0.5~3.0°~480kg/h380VAC~12.5×2.3×2.2m~20T
50HZ
RQ941100℃φ0.94×12m680000kcal/h0.5~2.5°~650kg/h380VAC~14×2.4×2.3m~25T
50HZ
RQ1001100℃φ1.0×12m700000kcal/h0.5~2.5°~750kg/h380VAC~14×2.5×2.5m~28T
50HZ
RQ1101100℃φ1.1×12m800000kcal/h0.5~2.5°~900kg/h380VAC~14×2.5×2.5m~30T
50HZ
RQ1251100℃φ1.25×12m860000kcal/h0.5~2.5°~1000kg/h380VAC~14×2.6×2.6m~35T
50HZ
RQ1421100℃φ1.42×13.5m1000000kcal/h0.5~2.5°~1350kg/h380VAC~15.5×2.7×2.7m~40T
50HZ
RQ1501100℃φ1.5×13.5m1300000kcal/h0.5~2.5°~1500kg/h380VAC~15.5×2.8×2.9m~45T
50HZ
RQ1601100℃φ1.6×15m1500000kcal/h0.5~2.5°~1600kg/h380VAC~15.5×2.9×3.0m~50T
50HZ
RQ1801100℃φ1.8×15m1700000kcal/h0.5~2.5°~1900kg/h380VAC~17.5×3.1×3.2m~55T
50HZ
RQ2001100℃φ2.0×15m1800000kcal/h0.5~2.5°~2200kg/h380VAC~17.5×3.3×3.4m~60T
50HZ
RQ2201100℃φ2.2×15m2200000kcal/h0.5~2.5°~2600kg/h380VAC~18×3.5×3.6m~70T
50HZ
RQ2401100℃φ2.4×16.5m2500000kcal/h0.5~2.5°~3000kg/h380VAC~18×3.8×3.9m~82T
50HZ

Highlights Of AGICO Indirect Fired Rotary Kiln

The kiln support device is adjustable, allowing for the adjustment of the inclination angle and the rotation speed of the cylinder.

The calcination temperature can be precisely controlled through frequency conversion regulation. The calcination atmosphere, calcination time, and calcination curves in various zones can also be flexibly adjusted.

The kiln adopts a fully automatic control system, which is simple to operate. This ensures the continuity and stability of production while reducing personnel training costs and operational risks.

Our kiln does not contaminate the products, making it suitable for the calcination of high-purity materials. Additionally, the kiln body is designed with dust-proof and explosion-proof features, enabling the calcination and recovery of various toxic materials and solvents.

AGICO indirect fired rotary kiln can realize clean calcination. The gases released during the calcination process can be treated to meet environmental emission standards. Moreover, they do not mix with the flue gas, ensuring high purity and facilitating convenient recovery.

AGICO indirect fired rotary kiln can utilize a variety of fuels, including natural gas, liquefied petroleum gas, coke oven gas, light diesel oil, coal, electricity, etc. It can also be equipped with a dual-fuel system for both oil and gas.

We employ energy-saving design by using materials with excellent insulation properties, reducing the weight of the kiln body, minimizing heat storage, and speeding up the heating and cooling times. The cylinder is surrounded by an insulation cover, forming a heating chamber, which ensures uniform heating of the cylinder while reducing heat loss.

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