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Home » Cement Plant Equipment » Industrial Dust Collector » Industrial Cyclone Dust Collector

Industrial Cyclone Dust Collector

  • Model: XFCC
  • Capacity: 670—283600 m³/h
  • Application: coal industry, chemical industry, cement industry, etc.

Industrial cyclone dust collector also called cyclone filter dust collector, is mainly used to remove non-fibrous and non-cohesive particles with a large density in waste gas. It is capable to collect dust with particle size greater than 5 μm, and the dust removal efficiency is 50% – 90%. Therefore, the cyclone dust collector is usually employed as the initial stage collector or pre-filter before the waste gas is sent into the major dust collector for fine dust collecting. Because there are almost no wearing parts inside the shell of the cyclone dust collector, the maintenance workload is low and the price is reasonable. Besides, it also features a simple structure, easy installation, and small floor space, etc., which is available in dust removal and material recovery systems in many industries.

The cement industry is a serious dust pollution industry. In the cement production process, there are at least 30 dusting points from material mining to cement packaging. Except for electrostatic precipitator and pulse jet bag filter, the cyclone dust collector is also the dust removal equipment we often applied in cement plants. It can be used in parallel with bag filter and other dust collectors to collect the large size particles in the waste gas for improving the dust collecting efficiency and protecting the most costly dust collectors from unnecessary wear and tear. Then the remaining small particles are collected by a bag filter or other main dust collector.

Application of Industrial Cyclone Dust Collector

  • Cement Industry
  • Refractory Industry
  • Chemical Industry
  • Food Industry
  • Coal Industry
  • Agriculture Industry
cyclone filter dust collectors
Industrial Cyclone Dust Collectors

Features of AGICO Industrial Cyclone Dust Collector

  • The industrial cyclone dust collector has no moving parts, reasonable structure, long service life, low equipment investment, and low operation cost.
  • It is suitable for dust with high density, poor adhesion, and particle size greater than 5 μm.
  • When dealing with large air volume, multiple sets can be used in parallel without affecting the efficiency and resistance.
  • It can withstand a high temperature of 400 ℃. If special resistant materials are used, it can withstand a higher temperature.
  • Cyclone collector can be used to purify the flue gas containing high abrasive dust after being equipped with wear-resistant lining.
  • It can use the dry method to clean dust, which is conducive to the recovery of valuable dust.
  • The cyclone filter occupies a small area and easy to install and maintain. So it can be installed in the workshop, not affected by the height.

Cyclone dust collector is a mature product, but the quality of it in the market is variable. XFCC series cyclone filter is a new type of industrial dust collector produced by AGICO based on more than 20 years’ production experience. Its dust removal effect is obvious, which can effectively reduce the harm of dust to the environment. In addition to the cyclone filter dust collector, we also produce filter bag, frame, blower, and other dust collector accessories. Besides, we offer equipment customization services to meet the different needs of customers. If you are interested, please feel free to contact us.

Specification

Model Air Inlet Velocity 12(m/s) Air Inlet Velocity 15(m/s) Air Inlet Velocity 18(m/s)
Air Volume(m³/h) Air Volume(m³/h) Air Volume(m³/h)
XFCC300 670 830 1000
XFCC400 1180 1480 1780
XFCC500 1860 2320 2780
XFCC600 2670 3340 4000
XFCC700 3630 4540 5440
XFCC800 4750 5940 7130
XFCC1000 7990 10000 12000
XFCC1200 11600 14600 17500
XFCC1500 17000 21260 25500
XFCC2000 30000 37800 45300
XFCC2500 47300 59000 70900
XFCC300X2 1340 1660 2000
XFCC400X2 2360 2960 3560
XFCC500X2 3720 4640 5560
XFCC600X2 5340 6680 8000
XFCC700X2 7260 9080 10880
XFCC800X2 9500 11880 14260
XFCC1000X2 15980 20000 24000
XFCC1200X2 23200 29200 35000
XFCC1500X2 34000 42520 51000
XFCC2000X2 60000 75600 90600
XFCC2500X2 94600 118000 141800
XFCC300X4 2680 3320 4000
XFCC400X4 4720 5920 7120
XFCC500X4 7440 9280 11120
XFCC600X4 10680 13360 16000
XFCC700X4 14520 18160 21760
XFCC800X4 19000 23760 28520
XFCC1000X4 31960 40000 48000
XFCC1200X4 46400 58400 70000
XFCC1500X4 68000 85040 102000
XFCC2000X4 120000 151200 181200
XFCC2500X4 189200 236000 283600

Working Principle of Industrial Cyclone Dust Collector

In the dust removal process of the XFCC series cyclone dust collector, the dirty gas will first enter the equipment from the tangential inlet and change from linear motion to circular motion. After entering the inner cylinder, the dusty gas generates a centrifugal force in the process of rotation, and the dust particles with a relative density greater than the gas are thrown to the sidewall. Once the particles contact with the sidewall, they will lose the radial inertia force and fall along the wall by downward gravity, finally enter the ash hopper. The purified gas is discharged upward from the inner cylinder.

cyclone collector structure
Cyclone Dust Collector Structure

How to Select the Industrial Cyclone Dust Collector

  • The cyclone dust collector should be selected according to the dust concentration, dust properties, and service conditions.
  • The diameter of cyclone dust collectors should be selected as small as possible. If the required air volume is large, several small diameter cyclone dust collectors can be used in parallel.    
  • When the inlet air velocity of the cyclone filter is too low, the dust removal efficiency will decrease. When it is too high, the resistance loss and power consumption will increase.
  • If the resistance loss of cyclone dust collector is small, the power consumption is less, and the equipment structure is simple, maintenance is convenient.
  • The cyclone dust collector should have good airtightness. Especially when operating under negative pressure, more attention should be paid.
  • When dealing with inflammable and explosive dust (such as pulverized coal), the dust filter should be equipped with an explosion-proof device.
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