FREE cement plant design consultant

Turnkey cement project solution

Onsite erection and commissioning

20+ years experience

Disc Feeder

  • Model: DK, DB, FB, GM
  • Specification: φ600mm -φ3000mm
  • Capacity:  0.2t/h -225t/h

What Is Disc Feeder

The disc feeder, also called disk feeder, is a continuous volumetric feeding device, widely used in cement plants, chemical plants, power plants and other industries. It uses the fluidity of materials to scrape materials from the container to the receiving equipment through the rotating disc and adjustable scraper, suitable for processing different kinds of materials that below 20 mm, not sticky and have low liquidity, such as ore, coal powder, cement, cement clinker, limestone, clay and other powder, granular or small block materials. This industrial feeder can be divided into four types: open hanging type (DK), closed hanging type (DB), open-seat type and closed-seat type, with simple structure, convenient adjustment and low noise.

The disc feeder produced by AGICO has a compact structure. It adopts the hardened face gear and is equipped with the regulating gate to adjust the material layer so that the material can be fed to the next equipment uniformly and continuously. As the cement equipment, disk feeder is widely sold abroad and praised by our customers. It is the first choice of conveying equipment.

Disc Feeder Diagram

disk feeder design agico
Disc Feeder Running Process
disc feeder diagram agico
Disc Feeder Structure

Disc Feeder Working Principle

The disc feeder is mainly composed of the driving device, machine frame, disk device, motor, etc. The driving device drives the disc to rotate evenly through the gear. When materials are fed on the disc, they will rotate together with the disc, and then the striker plate will scrape the material out so as to achieve the purpose of uniform feeding.

Disc Feeder Specifications

Model DKM60 DKM80 DKM100 DK600 DK800 DK1000 DK1300 DK1600 DK1800 DK2000 DK1000 DK1500 CK2000 FB1000 FB1500 FB2000 FB2500 FB3000 DB600 DB800 DB1000 DB1300 DB1600 DBS1000 DBS1600 GM60 GM85
Specification(mm) φ600 φ800 φ1000 φ600 φ800 φ1000 φ1300 φ1600 φ1800 φ2000 φ1000 φ1500 φ2000 φ1000 φ1500 φ2000 φ2500 φ3000 φ600 φ800 φ1000 φ1300 φ1600 φ1000 φ1600 φ600 φ850
Weight(t) 0.46 0.6 0.56 0.67 0.89 0.95 0.41 0.44 0.5 0.56 0.79 0.83 1.11 1.15 2.02 2.04 2.84 2.91 3.1 3.2 0.94 1.56 1.56 2.07 2.13 1.2 3.1 5.2 6.9 13.6 4.56 0.46 0.49 0.55 0.6 0.87 0.91 1.24 1.28 1.68 1.75 0.96 0.1 2.31 2.37 0.58 0.68
Capacity(t/h) 0.043-0.244 0.15-0.96 0.345-2.22 0.69-3.9 1.18-7.56 2.59-16.7 4.28-29.9 7.03-48.6 9.26-60 13.6-88.4 14 25 100 13 30 80 120 75-225 0.69-3.9 1.18-7.65 2.59-16.7 4.28-27.9 7.03-48.9 2.59-16.7 7.03-48.6 5 20/30
Maximum Partical Size(mm) 25 30 40 25 30 40 50 60 70 80 50 50 50 50 50 50 50 50 25 30 40 50 60 40 60 25 50
Maximum Rotation Speed(r/min) 0.5 1 1 8 8 7.5 6.5 6 5 5 7.5 7.5 7.5 7.7 6.3 4.8 4.6 3.2 8 8 7.5 6.5 6 7.5 6 7.5 12.2
Motor Model YCJ132B Z2-31(D2) YCJ132B Z2-31(D2) YCJ160B Z2-32(D2) Y90L-6 Z2-32(D2) Y90L-6 Z2-32(D2) Y100L-6 Z2-41(D2) Y132S-6 Z2-51(D2) Y132M1-6 Z2-61(D2) Y132M2-6 Z2-61(D2) Y132M2-6 Z2-61(D2) Y112M-6 Y132M1-6 Y160M-6 Y132S-6 Y160M-6 Y160L-6 Y180L-6 Y200L2-6 Z2-92 Y90L-6 Z2-32(D2) Y90L-6 Z2-32(D2) Y100L-6 Z2-41(D2) Y132S-6 Z2-51(D2) Y100L-6 Z2-41(D2) Y132M1-6 Z2-52(D2) Y100L-6 Y112M-6
Power(kw) 0.55 0.8 0.55 0.8 1.5 1.1 1.1 1.1 1.1 1.1 1.5 1.5 3 3 4 4 5.5 5.5 5.5 5.5 2.2 4 7.5 3 7.5 11 15 22 22 1.1 1.1 1.1 1.1 1.5 1.5 3 3 4 1.5 1.5 4 4 1.5 2.2

Disc Feeder Features

  • The disc feeder adopts the short tube which is not easy to block the material so that preventing the material from being discharged unevenly due to solidification after long storage.
  • This equipment adopts the regulating gate to adjust the material layer. It has a wide range of adjustment and is convenient to set the feeding quantity.
  • The disc feeder produced by AGICO uses a large diameter supporting structure with large bearing capacity. It can withstand the pressure of ore trough more than 15 meters for a long time. Its service life is more than 10 years.
  • The transmission structure of the disk feeder has high reliability and long service life. Due to the use of the hardened face gear, the transmission efficiency is especially high, up to 95%.
  • The reducer, slewing bearing, pinion and other main transmission mechanisms use the medium load gear oil with high quality and high viscosity to ensure a fault-free running.
  • The transmission device adopts a unique sealing structure to ensure that no foreign matter enters.

Disc Feeder Maintenance

  • During long-term operation, we should check the scraper, movable sleeve, disk, worm gear, triangular belt and sealing device regularly so as to adjust or replace them in time.
  • The reducer worm drive should be lubricated by compound gear oil, and the oil had better be changed once every half a year.
  • When installing the worm gear reducer, the seal trough on the reducer cover should be filled with yellow dry calcium ester oil
  • The time limit for repair and replacement of worn parts shall be determined according to the usage.
Get In Touch Now!

For further information about AGICO cement equipment and the service we offer, please feel free to contact us by using this contact form. We will respond as soon as possible.