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Home » Cement Plant Equipment » Cement Separator

Cement Separator

cement separators agico
  • Model: JD, TS, TZX, MX
  • Capacity: 27- 500 t/h
  • Material: nonmetallic powder

Cement separator, also called cement mill separator, is the necessary equipment in the powder classifying system of cement, chemical, mineral, and other industries. It can respectively collect the qualified fine powder and coarse powder from the airflow after they are ground by the grinding equipment to a certain extent. The utilization of cement separator prevents the fine powder from sticking to the grinding media and produces the buffering effect, so as to adjust the size composition of finished products and improve the grinding efficiency.

As a kind of cement equipment, cement separator is mainly used in the coal mill grinding system, raw mill grinding system, and cement mill grinding system of the cement production line. In order to improve the efficiency of these systems and reduce the energy consumption of products, current cement plants generally adopt the closed-circuit grinding system. As an important part, the performance and quality of cement separator will directly affect the grinding system.

Types Of Cement Separator

There are many types of cement separators, different types suitable for different materials. Besides, different models should also be selected according to the customer’s requirements for material fineness.

Cyclone air separator is one kind of cement separators. AGICO Cement, as a professional cement equipment supplier in China, offers different models of quality cyclone air separators for any type and size of cement plants, such as JD series cyclone air separator. It is the latest powder separator developed by our company’s technicians with the plane eddy theory. Its powder selection efficiency can reach 80-85%. Besides, we also provide other types of cement separators, such as TZX series cement separator, TS series cement separator, and MX series cement separator.

Cyclone Air Separator Working Principle

The circulating air of the cement cyclone separator is generated by the air blower. During the powder classifying process, the air is sent by the air blower from the center of the separator in a tangential direction and then spirals up to the classifying chamber. After being ground in the mill, materials are fed through the top feeding port of cyclone air separator and falls onto a rotating spreading plate. Due to the action of inertial centrifugal force, the material is evenly scattered around the spreading plate and meets with the updraft. The finer particles rise to the position of blades with the airflow, among which some of the larger particles sink along the inner cone and enter the coarse powder duct. The smaller particles enter the cyclone with the updraft after passing through the blades and then collected by the centrifugal force. After being separated by the cyclone, the airflow comes out from the air duct and enters the air blower again, thus forming a closed circulation air.

cement separator structure
Cyclone Air Separator Structure

Applications Of AGICO Cement Separator

The cement separator produced by AGICO Cement can be applied in many industries, such as the cement industry, chemical industry, mineral industry, plastic industry, etc.

cement separator application
AGICO Cement Separator Applications

AGICO Cement Separator Specification

Grinding Mill SpecificationsΦ2.2Φ2.6Φ3.0Φ3.2Φ3.5Φ3.8
Spindle Speed190-300150-260130-260120-240120-240120-210
Production Capacity27-5141-7854-8878-135108-154130-185
Fineness (80μm Residue On Sieve)8%-10%
Speed ​​Ratio55.
Power (kw)30375575110132
Circulation FanModelC6-48No12.5C4-72No16B4-72No16B4-72No20B4-72No20BG4-73No25D
Rotating Speed ​​(rpm)1120900950680710580
Air Pressure (Pa)303827412788277126093236
Air Volume m3/h66388111929136004165164210210232000
Motor ModelY280S-4Y315S-4Y315M-4Y315M1-4Y315M3-4Y450-54-10
Motor Power (kw)75110132185220280
Grease Punm SpecificationsGYZ-8GYZ-8GYZ-8GYZ-8GYZ-8GYZ-8
Details Specification TS-I(250) TS-II(350) TS-III(500) TS-IV(750) TS-V(1000) TS-VI(1250) TS-VII (1500) TS-VIII(1750) TS-IX
Spindle Motor Model YCTL225-4B YCTL250-4A YCTL250-4B YCTL280-4A Y200L-4 Y225M-4 Y225M-4 Y250M-4 Y280S-4
Power 15 18.5 22 30 30 37 45 55 75
Rotating Speed 150-400 150-350 150-320 140-320 130-280 130-260 120-240 110-200 110-180
Fan Fan Model 9-26No10C 9-26No12.5C 9-26No12.5C SCF-12No14C SCF-12No14B SCF-12No16B SCF-12No16B SCF-12No18C SCF-12No18B
Rotating Speed 1000 1080 1130 1100 1200 1050 1200 1050 1200
Full Pressure 5920 4921 4869 5764 5384 5582 5862 6272 5865
Air Volume 21465 30533 41021 46796 61280 76040 96631 120740 154910
Motor Model Y225M-4 Y250M-4 Y280S-4 Y280M-4 Y315M1-4 Y315M2-4 Y315M2-4 Y355L1-4 Y355M-4
Power 45 55 75 90 132 160 200 250 315
Capacity Product Fineness 0-3 0-3 0-3 0-3 0-3 0-3 0-3 0-3 0-3
Handling Air Volume 16000 22000 30000 45000 60000 75000 95000 120000 150000
Maximum Throughput 50 90 120 150 210 260 330 400 500
Dimensions Height (mm) 5160 5450 5750 6200 6700 7000 7870 8320 8530
Max Outside Diameter Φ3600 Φ4100 Φ4500 Φ5000 Φ5600 Φ6200 Φ6500 Φ7000 Φ7300
Weight 7.2t 9.3t 10.5t 12.8t 19t 24t 28t 33t 38t
Specification TZX-400 TZX-500 TZX-600 TZX-700 TZX-800 TZX-900 TZX-1000
Capacity(t/h) Cement 12—16 18—22 20—26 28—35 45—54 64—76 85—105
Raw Material 16—20 21—28 30—35 35—46 55—65 80—90 110—130
Product Fineness Cement 2—6
Raw Material 8—10
Spindle Rotating Speed(r/min) 190—380 190—380 150—350 130—320 130—320 130—320 110—280
Spindle Motor Model YCTL180—4A YCTL200-4B YCTL225-4A YCTL225-4B YCTL280—4A YCTL315-4A YCTL335-4A
Rotating Speed ​​(r/min) 125—1250 125—1250 125—1250 132—1320 132—1320 132—1320 132—1320
Power (Kw) 4 7.5 11 15 22 37 55
Circulation Fan Air Volume (m3/h) 21373 32427 39437 67650 75200 91200 168000
Air Pressure (Pa) 2367 2302 2302 2355 2325 2479 2700
Motor Y180-2 Y200L—2 Y225M — 4A Y250M — 4A Y280S-4 Y300L—6 Y300K-6
Power (Kw) 15—18.5 22—30 37 55 75 110 132
ModelCapacity(t/h)(80μm Residue On Sieve 5%)Air Volume (m3/h)Grease PunmMotor

Why Choose AGICO Cement Separator?

AGICO is a professional cement equipment manufacturer. Cement separator is one of our hot sales products. Compared with the traditional cement separator, the separator produced by AGICO has the following outstanding advantages:

  • Low capital cost.
  • Long service life. The wearing parts of our cement separator, such as spreading plate, blade, and so on, are made of wear-resistant materials or processed by wear-resistant treatment, their wear rate is very low.
  • Ultra-sharp separation and high target fineness degrees.
  • Low energy consumption, large handling capacity, and flexible combination structure: our powder classifiers can be combined with Raymond mill, cement ball mill, cement roller press, and other cement grinding equipment to separate the fine powder.
  • Our cement separators can be directly connected with dryer, conveyor, cement automatic packaging machine, etc., which simplify the production processes and steps.
  • AGICO cement separators can ultrafine separate materials that cannot be classified on ordinary equipment, especially suitable for processing materials that strictly limit the maximum particle and require narrow particle size distribution, such as heavy calcium, kaolin, talc, barite powder, paint, mica, graphite, auxin, aluminum hydroxide and so on.
  • We adopt the principle of mechanical vibration reduction to fundamentally solve the vibration problem of the powder separator that has been puzzling the users for a long time.
cement separator Installation agico
AGICO Cement Separator Before Installation

Particle Fineness Adjustment Method

  • Change the updraft velocity of the classifying chamber
    Increase the velocity of updraft in the classifying chamber will reduce the particle fineness. Otherwise, the particle fineness will increase.
  • Change the number of blades
    Increase the number of blades, the fineness of the particle will also increase.
  • Change the spindle rotating speed
    Change the spindle rotating speed is changing the rotating speed of the blade and spreading plate. As the speed increases, the airflow side pressure is generated by the blades and the centrifugal force of the spreading plate increases. The particle size will become smaller.
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