stone crushing plants onsite

The stone crushing plant is a kind of special plant for the production of building stone. It mainly makes building stones by mechanical crushing of rock. AGICO stone crushing production line is a project launched by our company after several years of development and research. Compared with the traditional crushing model, it saves a lot of energy and labor. At the same time, it has the characteristics of reasonable design, reliable operation, convenient operation, high efficiency, and energy-saving. We can choose the equipment and design the production line according to the customer’s specific production needs. AGICO has the ability to provide you with the best technical support.

Max Feed Size(mm) Capacity(t/h) Feeder Primary Crusher Secondary Crusher Vibrating Screen Belt Conveyor(m) Installed power(kw)
340 30 GZD8030(3kw) PE400x600(30kw) PF1008(45kw) 2YK1235(5.5kw) 60-90(20kw) 120
340 50 GZD8530(4.4kw) PE400x600(30kw) PF1008(45kw) 3YK1235(11kw) 100-130(30kw) 140
420 80 GZD9636(10kw) PE500x750(55kw) PF1010(75kw) 3YK1545(22kw) 130-160(30kw) 200
480 100 GZD9638(13kw) PE600x900(75kw) PF1210(130kw) 3YK1545(22kw) 140-180(40kw) 280
560 150 GZD1142(13kw) PE750x1060(90kw) PF1214(130kw) 3YK1854(22kw) 200-240(50kw) 300
630 200 GZD1142(13kw) PE750x1060(110kw) PF1315(140kw) 3YK1860(30kw) 200(40kw) 350
630 250 GZD1149(17kw) PE750x1060(110kw) PF1214/2(180kw) 3YK2160(30kw) 200(40kw) 400
630 300 GZD1249(17kw) PE900x1200(110kw) PF1315/2(180kw) 3YK2160(30kw) 250(50kw) 450
700 350 GZD1349(17kw) PE1000x1200(132kw) PF1315/2(250kw) 3YK2460(30kw) 250(50kw) 500

Stone Crushing Plant Technological Process

The stone crushing plant manufactured by AGICO mainly consists of vibrating feeder, jaw crusher, impact crusher, vibrating screen, belt conveyor,centralized electronic control system and other equipment. The designed output is generally 30-350 tons/hour. According to different technological requirements, we can also equip the dust collector, cone crusher or other crushing mills to meet the different production needs of customers.

In the production process, the large stones need to be evenly sent to the jaw crusher by the vibrating feeder for coarse crushing (primary crushing), then sent to the impact crusher by the belt conveyor for secondary crushing. After that, all the stones will be divided into three different sizes in the vibrating screen. The large-sized stone which beyond the specification will be sent back to the impact crusher by the belt conveyor for re-crushing, and then sent to the vibrating screen again to form closed-circuit multiple cycles until the completion of production.

stone crushing plant layout
Crushing Plant Layout

Stone Crushing Plant Features

Automated Operation & Convenient Maintenance

Our stone crushing plant has a high degree of automation. Except for equipment start-up, shutdown, and daily maintenance, the whole plant requires almost no manual operation. Besides, our equipment is easy to maintain. The wearing parts are made of high-strength wear-resistant materials, with a small loss, and long service life, which can bring considerable economic benefits to customers.

Wide Application

This plant has been successfully applied in the crushing processing of limestone, basalt, granite, pebble, and other rocks. The product quality completely reaches the GB14685-2001 standard, which can be regarded as aggregate for high-grade highway, railway, water conservancy, concrete mixing plant and other industries.

High Product Quality

The performance of the stone crushing plant can be judged according to the product quality. There are mainly two quality indexes of crushed stone: the ratio of elongated and flaky particles and the content of powder. If these two indicators exceed the specified range, the product quality is unqualified and cannot be used in large projects. The quality of crushed stones produced by our crushing plant is in line with the relevant standards. The content of elongated and flaky particles and powder in the crushed stone is very small and the product particle size is uniform, the particle shape is good with no internal crack, the compressive strength is high, and the granular composition is reasonable.

Benefit

  • AGICO‘s stone crushing production line features high automation, high production efficiency, large output, low operating cost, and high profit.
  • In the design of the process flow, the combined crushing and screening equipment have the characteristics of small floor area, small investment cost and high economic benefit due to the reasonable matching of the crushing equipment at all levels and the rigorous cross-layout of space.
  • The equipment used in the stone crushing plant has low loss, high quality and long service life, which can bring considerable economic benefits to customers.

Timely Delivery

AGICO has large manufacture workshops and professional processing equipment to ensure the fast and high-quality production of related equipment in the automatic stone crusher plant. In addition, we have more than 20 years of production and sales experience, the products are exported to all over the world, therefore, we can ensure the timely and safe delivery, reducing the time cost of customers.

All-around Service

AGICO provides EPC turnkey projects. It not only includes the manufacture of various specialized equipment in the stone crushing plant but also includes the plant design, onsite installation, real-time commissioning, equipment operation training and usual spare parts service.

Customization Service

Customization is the most basic service our company provides for each customer. We will design the production lines and choose equipment according to customers’ specific needs on stone specification, output, application, construction environment, etc. Every customer will get their satisfied stone crushing production line here.

 

Stone Crusher Machine

jaw crusher stone crushing

Jaw Crusher

Jaw crusher is mainly used for raw material coarse and medium crushing in the cement plant and crushing plant. According to the width of the feed port, it can be divided into three types: large type (feed port is larger than 600mm), medium type (feed port is between 300-600mm) and small type (feed port is smaller than 300mm). It features small noise, small dust, simple structure, low cost, which is the idol choice for raw material crushing.

impact crusher stone crushing

Impact Crusher

Impact crusher can handle the material with side length between 100-500mm and the resistance pressure no higher than 350mpa. It has the advantages of large crushing ratio, low power consumption and long service life. Its discharge size is adjustable, and after crushing, the material presents a cubic shape. As a crushing mill that can finely crush materials, it is widely used in building material, tone crushing, railway, cement, and chemical industry.

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